Metal Industry Intelligent Factory Solution

 

Under the background of the "14th Five-Year Plan" and Made in China 2025, the metal logistics industry is undergoing rapid transformation. The logistics functions of traditional technology distribution companies are becoming increasingly prominent, and the industry is gradually moving towards professional division of labor. Reducing logistics operating costs and improving internal efficiency are powerful driving forces for enterprise empowerment and structural transformation, and are the general trend of metal logistics development.

• Weak digital foundation

Some production site equipment and facilities are old, with high failure rates and low mechanization levels. The automatic data collection capabilities of automated equipment are weak, and manual participation is high..

• Metal industry chain complex

The non-ferrous metal industry chain is relatively long, and there are many factors to consider in building a multi-chain collaborative digital transformation and mechanism.

• Poor real-time information sharing

Most enterprises adopt the traditional top-down management model, the level of informationization of production safety management is low, the real-time sharing of information resources is poor, and the safety management personnel have heavy workload and low efficiency.

• Difficulty in implementing control

The industrial chain is long, labor-intensive, consumption-intensive, cost-intensive, inefficient, and expert-dependent, making it difficult to implement safety risk management.

Baoti Huashen

Baowu Group's factory-wide AS/RS warehouse

Multiple cooperation: Baosteel Zhanjiang, Baosteel Shanghai, Wuhan Iron and Steel Group, Ma Steel Group.

Smart warehouse for spare parts, reasonable system design, information management, to ensure the supply of items needed for production.

Improve space utilization, improve logistics service level, work quality and material flow efficiency.

Seamlessly connected with ERP system, so that the logistics management system and the upper information management system can be integrated and operated.

Baosteel Group's first intelligent AS/RS warehouse

The four-way shuttle robot system makes full use of vertical space to build tens of thousands of cargo spaces to meet high-density storage.

Achieve high-density automated storage of rare earth metal products in the north.

Increase warehousing efficiency by 30% and space utilization by 50%.

Baosteel Group's warehouse management has entered the digital age.

Baoti Huashen Smart Logistics Project

Customized automatic packaging system and automatic loading system.

Special design of conveyor solves the problem of stable operation of tube materials on conveyor.

Application of digital twin technology to realize full-scene visual management.

China Steel Products Institute Inspection and Testing Intelligent Information Construction Project

Customized storage and automatic distribution system.

AGV distribution covers the entire site, reducing labor costs.

Application of digital twin technology to achieve full-scene visual management.

Beidelong Metal AS/RS Plate Storage Project

Automated storage solutions for plate warehouses and finished product warehouses at the factory end.

Enable safer and faster handling and storage of oversized, overweight, and overwide storage objects.

Connect production, storage, and distribution to speed up cargo turnover and improve production efficiency.

Automatic Loading System

Palletizing Robot

Stacker Robot

RGV

Visualizing the Digital Twin System

WMS

• Baowu Group: As the first large-scale steel joint venture, Baowu Group has established cooperation with Fortucky since 2014 and has completed a number of projects including Baosteel Zhanjiang, Baosteel Shanghai, WuSteel Group, and Ma Steel Group.
• Baosteel Group: As the world's largest rare earth industrial base, Baosteel Group has cooperated with Fortucky to build the first smart AS/RS warehouse, which has built more than tens of thousands of cargo spaces, realizing high-density automated storage of northern rare earth metal products, and helping Baosteel Group's warehousing management enter the digital age.
• Baoti Huashen: Only company realize the full process of titanium, zirconium and hafnium production. Fortucky help Baoti to use automatic packaging and automatic loading systems to provide customized full-process logistics solutions for intelligent packaging, intelligent warehousing and intelligent loading of sponge titanium materials, truly realizing the construction of unmanned intelligent factories.
• Chinasteel: Has worked with Fortucky to build an intelligent information project, using customized storage and automatic distribution systems to achieve AGV distribution coverage of the entire site.
• Xi'an Beidelong: As the largest stainless steel processing enterprise in the five northwestern provinces, Xi'an Beidelong used the Fortucky automated AS/RS plate storage system to solve the automated storage solution of the plate warehouse and finished product warehouse at the factory end to ensure the full supply chain service from raw materials to parts for customers, thereby improving production efficiency.

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